Custom Solutions Can't find your repair? We design bespoke solutions for unique geometries - wind or industry.
Technician operating a 3D laser tracker measuring a large industrial flange offshore
Measurement Solutions

3D Scanning

Handheld ZEISS 3D laser scanning on site. Reverse engineering, CAD comparison, wear and damage analysis - metrology-grade digital documentation.

Trusted by wind operators and OEMs across Europe and North America

  • Vestas
  • Siemens Energy
  • NextEra Energy
  • GE Vernova
  • Enercon
  • Nordex
  • EDF Renewables
  • Welcon
  • RWE
  • CS Wind
  • EEW
  • Muehlhan
  • Nicon Industries
  • Orsted
  • Cadeler
  • Vattenfall
  • Smulders
  • Windar
  • Titan Wind
  • SubC Partner
  • Semco Maritime
  • LM Wind Power
  • Iberdrola
How It Works

From Component To Digital Model

With the handheld ZEISS T-SCAN hawk 2, we capture metrology-grade 3D scans of your components directly on site. No transport to an inspection facility. No downtime waiting for a lab. The result is a precise digital model you can act on.

From physical component to digital file

The scanner captures the component's exact geometry as a 3D model. We compare it against your CAD files to find wear, damage and deformation - or generate a new CAD model from the scan, reverse engineering for components where no drawings exist. The digital file feeds straight into our CAD system and can guide subsequent machining.

Built for hard-to-reach places

  • Lightweight and handheld - works in confined spaces, at height and up-tower
  • Scans small detailed features and large components with the same equipment
  • Onshore, offshore, nacelles, workshops and production facilities

Scan first, decide with certainty

Before a repair, the scan documents the component's condition. After machining, it verifies the result against the CAD model and gives you a complete digital record. Used standalone or integrated with our on-site machining - the same partner from inspection to finished component.

Technical Specifications
Typical duration 0.5–2 days on site
Measurement type 3D scanning & surface deviation analysis
Certification ISO 9001
Equipment ZEISS T-SCAN hawk 2 handheld 3D scanner
Applications Reverse engineering, inspection, documentation
Deliverables 3D model, CAD comparison, inspection report
ISO 9001DIGITAL REPORTINGHIGH ACCURACYONSITE INSPECTION
Quality Assurance Our measurement work ensures the quality of your components, providing assurance and confidence in their quality and whether they meet the required tolerances and precision. Quality assurance also serves as your documentation and guarantee to your suppliers.
Fault Finding If we come across any errors in your components during our measurement work, we’ll promptly notify you, allowing you the opportunity to address and rectify them.
Basis For Decision We provide a measurement report, which serves as your documentation for the quality of your components. The measurement report will also highlight potential errors and deficiencies in your components, which you can use as a basis for decision-making regarding whether subsequent machining is necessary.
Fast Response We respond quickly to measurement tasks and have technicians ready to ensure the quality of your components. Within a short period, you can expect a solid basis for decision-making for your further work, as well as documentation of the quality of your components.
How It Works

Our Process

01

Inquiry

The customer contacts CNC Onsite because documentation is required prior to an installation or quality assurance of a given component.

02

Planning

We pack our equipment and go on site to perform the measurement task.

03

Execution

We conduct the measurement work and deliver a measurement report to the customer.

04

Decision

The customer receives the measurement report and uses it as a basis for deciding on potential further work. If our measurement work has detected errors on the components that require additional machining, the customer can decide whether to react based on the report.

05

Follow-up

If the customer decides to take action based on the measurement report, we are ready to undertake the necessary machining of the components.

Talk to our team

Get Expert Advice
On Your Project.

Send us your damage report or turbine type and we will respond within one working day with an assessment and indicative quote.

Jesper Nielsen
Your direct contact Jesper Nielsen +45 31 47 67 48 jen@cnconsite.dk

Damage photos help - email them directly or attach them when we reply.

Global reach

Wherever your turbines stand

On site within days Worldwide call-out, 24/7. Technicians mobilize within days of a purchase order.
Onshore & offshore The same in-nacelle method works at sea - no offshore crane deployment needed.
Five continents A proven repair track record on wind turbines across five continents.
FAQ

Frequently asked questions

Do I need to ship my component somewhere for 3D scanning?

No. The scanner is handheld and portable, so we capture accurate digital models of your components directly on site - eliminating the need to transport large or critical parts to an inspection facility.

Can you scan components without existing drawings?

Yes. We generate a CAD model from the scan - reverse engineering for components where no documentation exists. The file can be used for engineering evaluations, manufacturing or as-built documentation.

Where can 3D scanning be performed?

The lightweight handheld scanner works in confined spaces, at height, in wind turbine nacelles, on offshore installations, and in workshops and production facilities. It scans both small detailed features and large components.

How is 3D scanning used together with repairs?

We scan components before repair to document their condition, verify machined surfaces afterwards against the CAD model, and deliver a complete digital record of the repaired component. Scanning is also available as a standalone inspection service.